Programmable Logic Controller

KV-8000 series

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Specs Programmable Logic Controller KV-8000 series

CPU unit

Model

KV-8000

Image

General specifications

Power voltage

System configuration using an expansion unit for KV-5000/3000 Series:
24 VDC (±10%)
System configuration using an only expansion unit for KV-8000/7000 Series:
24 VDC (-15% +20%)

Operating ambient temperature

System configuration using an expansion unit for KV-5000/3000 Series:
0 to +50°C*1 *2 (no freezing)
System configuration using an only expansion unit for KV-8000/7000 Series:
0 to +55°C*1 *2 (no freezing)

Operating ambient humidity

System configuration using an expansion unit for KV-5000/3000 Series:
10 to 95% RH*1 (no condensation)
System configuration using an only expansion unit for KV-8000/7000 Series:
5 to 95% RH*1 (no condensation)

Ambient temperature for storage

System configuration using an expansion unit for KV-5000/3000 Series:
-20 to +70°C*1
System configuration using an only expansion unit for KV-8000/7000 Series:
-25 to +75°C*1

Storage relative humidity

System configuration using an expansion unit for KV-5000/3000 Series:
10 to 95% RH*1 (no condensation)
System configuration using an only expansion unit for KV-8000/7000 Series:
5 to 95% RH*1 (no condensation)

Operating environment

No dust or corrosive gas

Altitude

2000 m or less

Noise immunity

1500 Vp-p or more;
pulse duration: 1 µs, 50 ns (based on noise simulator);
IEC standard-compliant (IEC61000-4-2/3/4/6)

Withstand voltage

1500 VAC for one minute
(between the power terminals and the I/O terminals,
and between the external terminals and the case)

Insulation resistance

50 MΩ or more
(between the power terminals and the I/O terminals
and between the external terminals and the case,
with 500 VDC megohmmeter)

Vibration resistance

Intermittent vibration

5 to 9 Hz

Half amplitude: 3.5 mm*3

9 to 150 Hz

Acceleration: 9.8 m/s2*3

Continuous vibration

5 to 9 Hz

Half amplitude: 1.75 mm*3

9 to 150 Hz

Acceleration: 4.9 m/s2*3

Internal current consumption (excluding current for driving input circuits)

400 mA or less*4

Shock resistance

Acceleration: 150 m/s2, Application time: 11 ms,
2 times in each of the X, Y, and Z directions

Overvoltage category

I (II when using KV-PU1)

Pollution degree

2

Weight

KV-8000: Approx. 340 g,
KV-B1 (battery): Approx. 10 g

Performance specifications

Calculation control method

Program storage method

I/O control method

Refresh method

Programming language

Expanded ladder, KV Script, mnemonic

Number of commands

Basic instruction: 80 classes, 181 instructions
Application instruction: 50 classes, 67 instructions
Calculation instructions: 125 classes, 318 instructions
Expansion instructions: 77 classes, 132 instructions
Total: 332 classes, 698 instructions

Instruction execution speed

Basic instruction: Min. 0.96 ns
Application instruction: Min. 5.75 ns
Double precision floating-point instruction: Min. 58 ns

CPU memory capacity

64 MB

Program capacity

Approx. 1500 k steps

Maximum number of units to be installed

16 units (KV-8000/7000 Series expansion unit only),
48 units (KV-8000/7000 Series expansion unit,
KV-5000/3000 Series expansion unit
(when extension unit (KV-EB1) is used))

Maximum number of I/O points

Maximum 3072 points for expansion
(KV-EB1S/KV-EB1R: 2 units used, 64-point unit used)

Bit device

Input relay R

Total 32000 points 1 bit

Output relay R

Internal auxiliary relay R

Self-diagnosis function

CPU error, RAM error, and other problems

Bit device

Link relay B

32768 points 1 bit

Internal auxiliary relay MR

64000 points 1 bit

Latch relay LR

16000 points 1 bit

Control relay CR

1280 points 1 bit

Word device

Timer T

4000 points 32 bits

Counter C

Data memory DM

65535 points 16 bits

Expansion data memory EM

File register

Current bank FM

524288 points 16 bits

Dial mode ZF

Link register W

32768 points 16 bits

Temporary memory TM

512 points 16 bits

Index register Z

12 points 32 bits

Control memory CM

7600 points 16 bits

Number of comments/ labels stored in main unit

Device comment

Approx. 224000

Label

Approx. 285000

Power off hold function

Program memory

Flash ROM can be written 10000 times

Device

Nonvolatile RAM

Calendar clock

Backup capacitor lasts approx. 15 days (at 25°C)
(Approx. 5 years with KV-B1 (battery) (at 25°C))

*1 Guaranteed range in which the system can be used.
*2 Specified according to the temperature in the control panel on the lower side of the unit.
*3 Compliant with JIS B 3502 and IEC61131-2, Scan times: 10 times in each of X, Y, and Z directions (for 100 min.)
*4 The maximum current consumption is 3.2 A when using the expansion unit.

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Camera input unit

Model

KV-CA02*1

Image

General specifications

Power voltage

System configuration using an expansion unit for KV-5000/3000 Series:
24 VDC (±10%) *2
System configuration using an only expansion unit for KV-8000/7000 Series:
24 VDC (-15% +20%) *2

Operating ambient temperature

System configuration using an expansion unit for KV-5000/3000 Series:
0 to +50°C (no freezing)*3 *4
System configuration using an only expansion unit for KV-8000/7000 Series:
0 to +55°C (no freezing)*3 *4

Operating ambient humidity

System configuration using an expansion unit for KV-5000/3000 Series:
10 to 95% RH (no condensation)*3
System configuration using an only expansion unit for KV-8000/7000 Series:
5 to 95% RH (no condensation)*3

Ambient temperature for storage

System configuration using an expansion unit for KV-5000/3000 Series:
-20 to +70°C*3
System configuration using an only expansion unit for KV-8000/7000 Series:
-25 to +75°C*3

Storage relative humidity

System configuration using an expansion unit for KV-5000/3000 Series:
10 to 95% RH (no condensation)*3
System configuration using an only expansion unit for KV-8000/7000 Series:
5 to 95% RH (no condensation)*3

Operating environment

No dust or corrosive gas

Altitude

2000 m or less

Noise immunity

1500 Vp-p or more;
pulse duration: 1 µs, 50 ns (based on noise simulator);
IEC standard-compliant (IEC61000-4-2/3/4/6)

Withstand voltage

1500 VAC for one minute
(between the power terminals and the I/O terminals,
and between the external terminals and the case)

Insulation resistance

50 MΩ or more
(between the power terminals and the I/O terminals
and between the external terminals and the case,
with 500 VDC megohmmeter)

Vibration resistance

Intermittent vibration

5 to 9 Hz

Half amplitude: 3.5 mm*5

9 to 150 Hz

Acceleration: 9.8 m/s2*5

Continuous vibration

5 to 9 Hz

Half amplitude: 1.75 mm*5

9 to 150 Hz

Acceleration: 4.9 m/s2*5

Shock resistance

Acceleration: 150 m/s2, Application time: 11 ms,
2 times in each of the X, Y, and Z directions

Pollution degree

2

Performance specifications

Connectable CPU unit

KV-8000

Maximum number of connected units

4

Number of ports

2

Supported camera models

KV-CA1H (Compact standard camera)
KV-CA1W (Wide field and high-resolution camera)

Cable length

5/10/20 m*6

Recording time

Approx. 3 minutes*7

Internal current consumption

260 mA or less*8

Weight

Approx. 190 g

*1 For KV-8000 Series
*2 Supplied via the CPU unit or expansion unit.
*3 Guaranteed range in which the system can be used.
*4 Specified according to the temperature in the control panel on the lower side of the unit.
*5 Compliant with JIS B 3502 and IEC61131-2, Scan times: 10 times in each of X, Y, and Z directions (for 100 min.)
*6 Lengths of the KV-C5/C10/C20 camera cables.
*7 Record time for one KV-CA1H with the following configuration of settings (initial value).
The actual recording time varies depending on the number of devices, the frame rate, and the image quality settings. Frame rate: 30 fps / Quality: 3
In addition, the recorded video is cleared when the power is turned off.
*8 Internal current consumption for the KV-CA02 only. Connecting a camera adds the internal current consumption of the connected camera.

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Camera

Model

KV-CA1H

KV-CA1W

Image

General specifications

Vibration resistance

10 to 500 Hz
Power spectral density: 0.033 G2/Hz,
Directions of X, Y, and Z

Operating ambient temperature

0 to +50°C (no freezing)

Operating ambient humidity

35 to 85% RH (no condensation)

Ambient temperature for storage

-20 to +60°C (no freezing)

Storage relative humidity

35 to 85% RH (no condensation)

Enclosure rating

IP65F*1 *2

Pollution degree

3

Performance specifications

Installation distance

200 mm to ∞

100 mm to ∞

Focal distance

3.8 mm (fixed)

1.05 mm (fixed)

Field of view

Horizontal viewing angle:
Approx. 60°
Vertical viewing angle:
Approx. 47°

Horizontal viewing angle:
Approx. 180°
Vertical viewing angle:
Approx. 150°

Image receiving element

1/2.9 inch colour CMOS

Resolution

640 (H) × 480 (V)

1280 (H) × 960 (V)

Frame rate

10/30/120 fps

10/30 fps

Internal current consumption

70 mA or less*3

Weight

Approx. 90 g

Approx. 140 g

*1 The enclosure rating is evaluated with the camera cable connected.
*2 “F” signifies evaluation as oilproof per JIS C 0920.
*3 Maximum current consumption inside the camera when the power supplied to the CPU unit is 24 VDC (-15%/+20%).
The maximum current consumption inside the camera is 120 mA when the unit power supplied to the camera is 12 to 24 VDC (-10%/+20%).

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Model

KV-XH16ML*1

KV-XH04ML*1

Image

Type

Positioning/Motion unit

Number of control axes

16 axes (total including a virtual axis)

4 axes (total including a virtual axis)

Built-in device

Relay: 2,112 points (132 ch), data memory: 4 words

Relay: 576 points (36 ch), data memory: 4 words

Output format

MECHATROLINK-III

Connectable CPU units

KV-8000/KV-7500/KV-7300

Refreshes

Automatic refresh, direct refresh, inter-unit synchronisation refresh

Control mode

Position control, Torque control, Speed control, ML-III command, I/O control

Control period

From 62.5 µs (from 125 µs when using the SV2 Series)

From 500 µs

Starting time

125 µs

500 µs

Axis control function execution method

Ladder program, unit program (flow, C language)

Ladder program, unit program (flow)

Unit program capacity

3 MB (max. number of blocks: approx. 20,000)

Flow

Block Type

Positioning control block, synchronisation control block, speed control block, torque control block,origin return block, current coordinate change block, speed change block, target coordinate change block,continuous positioning start block, continuous point number block, continuous independent/linearinterpolation block, continuous arc interpolation block, continuous positioning completion standby block,calculation block, standby block, program execution block, program stop/restart block,program forced end block, unit interrupt block, cam data reading/writing block, selection branch block,parallel branch block, merge block, GOTO block, start block, end block

Maximum number of flows

256

Number of simultaneous activities

Unlimited

Internal data memory

524,288 words

Position unit

mm, deg (angle), PLS (pulse count), decimal place 0 to 9, unit conversion function available

Cumulative address

-2,147,483,648 to +2,147,483,647 instruction units

Positioning control

Positioning mode

Absolute value/relative value

Position setting range

-2,147,483,648 to +2,147,483,647 instruction units

Interpolation

Linear interpolation (up to 16 axes), arc interpolation, helical interpolation

Single operation address

-2,147,483,648 to +2,147,483,647 instruction units

Acceleration/deceleration curve

Straight-line, SIN

Acceleration/deceleration time

0 to 65,535 ms

M-code

1 to 65,000, WITH/AFTER mode

Sensor positioning

External input-based switching control from speed to position

Number of points

100 points/axis (Trace control of 100 points or more using flows is also possible.)

Special functions

Sync type follow-up control, absolute position follow-up control

Synchronisation control

Input

External reference, instruction coordinates, current coordinates

Input filter

Reverse rotation protection function

Clutch

Select from direct, slide, and following

Cam

Resolution: 2,048 to 32,768, amount of data: 4 to 64 (number changes according to the resolution)

Correction during operation

Correction via auxiliary input, phase correction, and lead angle correction

Origin return

Origin return method

Data set type, Dog type (push), Dog type ("With Z phase" or "Without Z phase" can be selected),
Dog type inching ("With Z phase" or "Without Z phase" can be selected), immediate Z phase,
origin sensor and Z phase, limit switch rising edge, origin sensor midpoint/rising edge

JOG/inching

JOG (high speed/low speed), inching (number of pulses can be specified)

Teaching

Current coordinate teaching

Memory data

Point parameters (each axis), synchronisation parameters (each axis), cam data, unit program,
servo parameters, settings can be read and written during RUN (with some restrictions)

Output display

LINK, CONNECT, error status

Self-diagnosis function

Diagnosis can be made through hardware error, various parameter errors, error number, and messages

Parameter setting

Parameters can be set from KV STUDIO, ladder programs, and unit programs

Data backup

Coordinates: Nonvolatile memory backup (unlimited)
Parameter settings: Flash ROM backup (rewritable 20,000 times)

Internal current consumption

400 mA or less

160 mA or less

Weight

Approx. 280 g

Approx. 190 g

*1 For KV-8000/KV-7000 Series

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